Four cutting technologies

Ruby ECO
Jantar
Sapphire
Onyx
Opal WaterJet
Opal WaterJet Combo
Diamond Fiber Laser 2
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Vortex 3D Head

The fully automated plasma cutting head enables very precise bevelling and chamfering in a single sheet cutting process. Angle of rotation +/- 540° and head angle deflection +/- 47°, makes our cutting machine a universal tool able to work in three dimensions together with preparing welding phases on Y, V and K. Vortex 3D cutting head is equipped with sensors: anti-collision, electrical/mechanical touch and height sensor. This allows using technologies such as: Contour Cut®, Contour Cut Speed®, Diameter Pro® and True Hole®.

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Oxygen torch

Oxygen torch is the cutting solution destined to cut structural low-carbon and low-alloy steel. It is capable of processing wide range of material thickness. The torch was fitted out the height sensor, automatic ignition and possibility of manual angle setting.

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Suction table

Modular section tables grant efficient elimination of dust during the cutting process. The cutting machine was implemented with the self-supporting construction as the base for the frame with replaceable grids. Such construction offers safe and the best possible safety and performance of the table. The cutting table is provided with intelligent system of dust discharge from the cutting area. Each segment consists of  supporting structure with discharge channels, diagonal gird, scrap tank and pneumatic controlled channels.

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ECS872 Control Panel

ECS872 centre is a high quality industrial device, equipped with touch screen. Efficient components and construction resistant to extreme production conditions guarantee failure free operation. Unsurpassed functionality of  proprietary software and intuitive drive interface enable full exploitation of the machine’s capacity.

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Construction

Gantry construction is based on welded steel beams which thanks to stress relief is characterised by high rigidity while maintaining relatively small mass. Applied construction solutions assure stability of the machine geometry which is not prone to maladjustment during large mass or thermal loads. This ensures high process safety also for three shift working companies.

Sapphire

Robust construction and high productivity for production in perfection. One of the most awarded CNC cutting machine in it's class.

  • Plasma
  • Oxygen

Characteristics

Sapphire cutting machine is dedicated to work in the most severe production conditions. It is suitable for three shift work system and guarantees high quality processing to met your needs while keeping efficiency at a substantial level. Sapphire is defined by a stable construction and numerous outstanding technological solutions, which guarantee failure-free use.

Sapphire, as optimal solution for the heavy industry, is popular among the machine production plants, shipyard, and among those who value efficiency and reliability. Considering a broad scope of applications (plasma and oxygen cutting, plasma marking, punch marking, drilling) the machine is a versatile tool created to meet even the most demanding customers’ expectations. Sapphire cutting machine has been utilized more than 400 industrial plants where it is proving its excellence.

Main features

  • highly dynamic and precise in automated 2D/3D cutting of sheets, tubes, beams
  • capability of processing plates up to 200 mm thickness
  • expanded base of predefined cutting parameters
  • unlimited possibility of increasing the length of the working area

Advantages over the competition


Vortex 3D Head

The fully automated plasma cutting head enables very precise bevelling and chamfering in a single sheet cutting process. Angle of rotation +/- 540° and head angle deflection +/- 47°, makes our cutting machine a universal tool able to work in three dimensions together with preparing welding phases on Y, V and K. Vortex 3D cutting head is equipped with sensors: anti-collision, electrical/mechanical touch and height sensor. This allows using technologies such as: Contour Cut®, Contour Cut Speed®, Diameter Pro® and True Hole®.


Oxygen torch

Oxygen torch is the cutting solution destined to cut structural low-carbon and low-alloy steel. It is capable of processing wide range of material thickness. The torch was fitted out the height sensor, automatic ignition and possibility of manual angle setting.


Suction table

Modular section tables grant efficient elimination of dust during the cutting process. The cutting machine was implemented with the self-supporting construction as the base for the frame with replaceable grids. Such construction offers safe and the best possible safety and performance of the table. The cutting table is provided with intelligent system of dust discharge from the cutting area. Each segment consists of  supporting structure with discharge channels, diagonal gird, scrap tank and pneumatic controlled channels.


ECS872 Control Panel

ECS872 centre is a high quality industrial device, equipped with touch screen. Efficient components and construction resistant to extreme production conditions guarantee failure free operation. Unsurpassed functionality of  proprietary software and intuitive drive interface enable full exploitation of the machine’s capacity.


Construction

Gantry construction is based on welded steel beams which thanks to stress relief is characterised by high rigidity while maintaining relatively small mass. Applied construction solutions assure stability of the machine geometry which is not prone to maladjustment during large mass or thermal loads. This ensures high process safety also for three shift working companies.


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Gallery

Awards

  • Gold Medal ITM 2007

    Sapphire was awarded the main prize of the fair.

  • Gold Medal Kielce 2007

    Sapphire was awarded the main prize of the fair.

Technical data

ModelSapphire
DrivesServo AC
Cutting width1500-7000 mm
Basic working lengthAny length from 1500 mm
Positioning speed25000 mm/min
Cutting thicknessto 200 mm
Cutting qualityDIN-EN ISO 9013
Positioning accuracyDIN-EN 28206
Cutting table height740-760 mm

Standard plasma power supplies

HyperthermMax. piercingMax. from the edge
Powermax 6516 mm32 mm
Powermax 8520 mm38 mm
Powermax 10522 mm50 mm
Powermax 12525 mm57 mm
MaxPRO 20032 mm75 mm
HPR 130 XD32 mm38 mm
HPR 260 XD38 mm64 mm
HPR 400 XD50 mm80 mm
HPR 800 XD75 mm160 mm
XPR 30050 mm80 mm
KjellbergMax. piercingMax. from the edge
PA-S45W20 mm45 mm
HiFocus 80i15 mm25 mm
HiFocus 13025 mm40 mm
HiFocus 161i Neo30 mm50 mm
HiFocus 280i Neo40 mm70 mm
HiFocus 360i Neo50 mm80 mm
HiFocus 440i Neo50 mm120 mm
HiFocus 600i Neo80 mm160 mm
Thermal DynamicsMax. piercingMax. from the edge
UltraCut 10015 mm20 mm
UltraCut 20040 mm65 mm
UltraCut 30045 mm75 mm
UltraCut 40050 mm100 mm

Given data depends on the material involved and its structure. The ability to pierce depends on the material, thickness and also height sensor, and drive.


Gantry extension

Gantry extension broadens the machining capability of the large size elements placed in extended area. For quick and easy adjustment extended area is equipped with an additional remote control with all necessary functions.

ESR System

Optional device that can operate outside the cutting machine’s working area, utilizing plasma or oxygen head. The gantry’s special extension allows unimpeded operation of the carriage over the rotator which controls the direction of pipe movement.  The rotator is equipped with special gear with rotary head to cut the pipes of 50-900 mm diameter.

Plasma marking

Marking lines, inscriptions and shapes on the metal sheet - facilitates welding and forming according to specified shapes. Marking is also used in technological description for traceability  of some elements as it is the DIN-EN 1090 Standard requirement.

Punch marking

The punch marking device is mounted on the special support. The marking system is permanently applying the text inscription on sheet metals. The marking is performed by the tempered needle which is punching on the marked area.

Drilling

Drilling device is utilized for spot drilling in the cutting elements to preparing thread holes. In many manufactures it successfully replaced the manual spot drilling which was performed at a great cost of time and labor.

Automatic pallet table

Exchangeable pallet table consists of two working areas which enable the possibility of alternate entering and departing the working area allowing the unloading of finished elements and loading new material. Pallet table is equipped with belt feeder responsible for collecting elements which are to small to retain on the grate. The table is equipped with safety laser gates to realize the required safety of work.

Filtroventilation

Filtroventilation system is used to eliminate potentially dangerous fumes and dust by-products of thermal cutting operations. We offer models with filter area within the range 80 to 240 m2 and efficiency up to 15.000 m3/h. The optional spark extinguishing system guarantees damping down glowing embers and provides a longer lifetime of filter cartridges.

Vortex 3D Head

The fully automated plasma support enables very precise bevelling and chamfering in a single sheet cutting process. Angle of rotation +/- 540° and head angle deflection +/- 47°, makes our cutting machine a universal tool able to work in three dimensions together with preparing welding phases on Y, V and K. Vortex 3D cutting head is equipped with sensors: anti-collision, electrical/mechanical touch and height sensor. This allows using technologies such as: Contour Cut®, Contour Cut Speed®, Diameter Pro® and True Hole®.