Four cutting technologies

Ruby ECO
Jantar
Sapphire
Onyx
Opal WaterJet
Opal WaterJet Combo
Diamond Fiber Laser 2
X

Vortex 3D FL Head

The fully automated plasma cutting head enables very precise bevelling and chamfering in a single sheet cutting process. Angle of rotation +/- 540° and head angle deflection +/- 47°, makes our cutting machine a universal tool able to work in three dimensions together with preparing welding phases on Y, V and K. Vortex 3D cutting head is equipped with sensors: anti-collision, electrical/mechanical touch and height sensor. This allows using technologies such as: Contour Cut®, Contour Cut Speed®, Diameter Pro® and True Hole®.

X

Oxygen torch

Oxygen torch is the cutting solution destined to cut structural low-carbon and low-alloy steel. It is capable of processing wide range of material thickness. The torch was fitted out the height sensor, automatic ignition and possibility of manual angle setting.

X

Suction table

Modular section tables grant efficient elimination of dust during the cutting process. The cutting machine was implemented with the self-supporting construction as the base for the frame with replaceable grids. Such construction offers safe and the best possible safety and performance of the table. The cutting table is provided with intelligent system of dust discharge from the cutting area. Each segment consists of  supporting structure with discharge channels, diagonal gird, scrap tank and pneumatic controlled channels.

X

i-Vision Controller

The most modern i-Vision Controller is the high quality industry machine has Corning® Gorilla® Glass's touchscreen. Efficient parts and the strong construction ensures reliability Onyx working. Many functions of own software and simple controller’s interface let to use all of machine’s possibilities. Controller’s place on the moving arm delivers the unique comfort and safety of machines operator. It make also possible to watching  the cutting process and controller’s using at the same moment.

X

Construction

The Onyx construction is made of closed profiles with large cross-sections. Integration of cabling and controling elements inside the machine ensures more agility and less risk for destroying because of high temperature or other factors during the cutting. The size of guiding trolleys, specially prepared roadway and using double linear guides efficently make the machine stable and deliver the best safety and accuracy.

Onyx

The modern construction and innovative technology solutions. Uniqe ergonomy of work and the atractive design.

  • Plasma
  • Oxygen

Characteristics

During designing of the plasma-oxygen cutter Onyx there were used some modern solutions of construction and mechanics. They ensured the best efficiency and the attractive, innovating look.

Modified bridge construction makes it more rigid and resistant for high temperature. It is very important, especially during even 300 mm thick materials cutting.

The unique combination of safety systems used in plasma-oxygen cutter Onyx ensure the highest comfort and the best level of safety for machine operators and people around them.

Main features

  • plasma Vortex 3D FL head ensure the best precision of automatic 3D cutting of plates, tubes and profiles
  • more bridge rigid make possible to cut 1-300 mm thickness plates,
  • modern i-Vision controller installed on moving arm delivers the unique ergonomic and comfortable work,
  • modified drive system ensures clear X axle positioning during dynamic cutting,
  • Power LED lighting and light curtains warrants safe work,
  • perfect scores thanks of greater base of predefined plasma and oxygen cutting parameters,
  • integrated modules inside of the machine make better resistance for adverse influences from cutting process,
  • Onyx has Hypertherm® True Hole™ certificate and Kjellberg® Contour Cut™ technology.


Vortex 3D FL Head

The fully automated plasma cutting head enables very precise bevelling and chamfering in a single sheet cutting process. Angle of rotation +/- 540° and head angle deflection +/- 47°, makes our cutting machine a universal tool able to work in three dimensions together with preparing welding phases on Y, V and K. Vortex 3D cutting head is equipped with sensors: anti-collision, electrical/mechanical touch and height sensor. This allows using technologies such as: Contour Cut®, Contour Cut Speed®, Diameter Pro® and True Hole®.


Oxygen torch

Oxygen torch is the cutting solution destined to cut structural low-carbon and low-alloy steel. It is capable of processing wide range of material thickness. The torch was fitted out the height sensor, automatic ignition and possibility of manual angle setting.


Suction table

Modular section tables grant efficient elimination of dust during the cutting process. The cutting machine was implemented with the self-supporting construction as the base for the frame with replaceable grids. Such construction offers safe and the best possible safety and performance of the table. The cutting table is provided with intelligent system of dust discharge from the cutting area. Each segment consists of  supporting structure with discharge channels, diagonal gird, scrap tank and pneumatic controlled channels.


i-Vision Controller

The most modern i-Vision Controller is the high quality industry machine has Corning® Gorilla® Glass's touchscreen. Efficient parts and the strong construction ensures reliability Onyx working. Many functions of own software and simple controller’s interface let to use all of machine’s possibilities. Controller’s place on the moving arm delivers the unique comfort and safety of machines operator. It make also possible to watching  the cutting process and controller’s using at the same moment.


Construction

The Onyx construction is made of closed profiles with large cross-sections. Integration of cabling and controling elements inside the machine ensures more agility and less risk for destroying because of high temperature or other factors during the cutting. The size of guiding trolleys, specially prepared roadway and using double linear guides efficently make the machine stable and deliver the best safety and accuracy.


Gallery

Awards

  • Gold Medal ITM 2016

    Onyx was awarded the main prize of the fair.

Technical data

ModelOnyx
DrivesServo AC
Cutting width2000-7000 mm
Basic working lengthAny length from 1500 mm
Positioning speed 25000 mm/min
Cutting thickness up to 300 mm
Cutting qualityDIN-EN ISO 9013
Positioning accuracyDIN-EN 28206
Cutting table height740-760 mm

Standard plasma power supplies

HyperthermMax. piercingMax. from the edge
Powermax 6510 mm32 mm
Powermax 8512 mm38 mm
Powermax 10516 mm50 mm
Powermax 12525 mm57 mm
MaxPRO 20032 mm75 mm
HPR 130 XD25 mm38 mm
HPR 260 XD32 mm64 mm
HPR 400 XD50 mm80 mm
HPR 800 XD50 mm160 mm
XPR 30050 mm80 mm
KjellbergMax. piercingMax. from the edge
PA-S45W20 mm45 mm
HiFocus 80i12 mm25 mm
HiFocus 161i Neo30mm50 mm
HiFocus 280i Neo35 mm70 mm
HiFocus 360i Neo40 mm80 mm
HiFocus 440i Neo50 mm120 mm
HiFocus 600i Neo80 mm160 mm
SmartFocus 13025 mm40 mm
SmartFocus 20030 mm60 mm
SmartFocus 30040 mm80 mm
SmartFocus 40050 mm100 mm

Given data depends on the material involved and its structure. The ability to pierce depends on the material, thickness and also height sensor, and drive.


Gantry extension

Gantry extension broadens the machining capability of the large size elements placed in extended area. For quick and easy adjustment extended area is equipped with an additional remote control with all necessary functions.

ESR System

Optional device that can operate outside the cutting machine’s working area, utilizing plasma or oxygen head. The gantry’s special extension allows unimpeded operation of the carriage over the rotator which controls the direction of pipe movement.  The rotator is equipped with special gear with rotary head to cut the pipes of 50-900 mm diameter.

Plasma marking

Marking lines, inscriptions and shapes on the metal sheet - facilitates welding and forming according to specified shapes. Marking is also used in technological description for traceability  of some elements as it is the DIN-EN 1090 Standard requirement.

Punch marking

The punch marking device is mounted on the special support. The marking system is permanently applying the text inscription on sheet metals. The marking is performed by the tempered needle which is punching on the marked area.

Drilling

Drilling device is utilized for spot drilling in the cutting elements to preparing thread holes. In many manufactures it successfully replaced the manual spot drilling which was performed at a great cost of time and labor.

Automatic pallet table

Exchangeable pallet table consists of two working areas which enable the possibility of alternate entering and departing the working area allowing the unloading of finished elements and loading new material. Pallet table is equipped with belt feeder responsible for collecting elements which are to small to retain on the grate. The table is equipped with safety laser gates to realize the required safety of work.

Filtroventilation

Filtroventilation system is used to eliminate potentially dangerous fumes and dust by-products of thermal cutting operations. We offer models with filter area within the range 80 to 240 m2 and efficiency up to 15.000 m3/h. The optional spark extinguishing system guarantees damping down glowing embers and provides a longer lifetime of filter cartridges.

Vortex 3D FL Head

The fully automated plasma cutting head enables very precise bevelling and chamfering in a single sheet cutting process. Angle of rotation +/- 540° and head angle deflection +/- 47°, makes our cutting machine a universal tool able to work in three dimensions together with preparing welding phases on Y, V and K. Vortex 3D cutting head is equipped with sensors: anti-collision, electrical/mechanical touch and height sensor. This allows using technologies such as: Contour Cut®, Contour Cut Speed®, Diameter Pro® and True Hole®.